Lightweight Tooling Components

Lightweight Tooling Components
CL - LIGHTWEIGHT CLAMP BLOCKS

CL Clamp Blocks cross two tubes perpendicular to each other in multiple size options

  • Lightweight cross clamp design
  • Black anodized finish
  • Multiple size combinations available
  • M8 Clamping Bolts
Part Number HOLDING TORQUEWEIGHT-
CL-10E-10E-A 150 N·m
111 lbf·ft
105 g
0.23 lb
- -
- -
CL-15E-10E-A 150 N·m
111 lbf·ft
223 g
0.50 lb
- -
- -
CL-15E-15E-A 150 N·m
111 lbf·ft
283 g
0.62 lb
- -
- -
CL-20M-20M-A 150 N·m
111 lbf·ft
52 g
.11 lb
CL-25M-20M-A 150 N·m
111 lbf·ft
98 g
.11 lb
CL-25M-25M-A 150 N·m
111 lbf·ft
102 g
.22 lb
CL-30M-25M-A 150 N·m
111 lbf·ft
148 g
.51 lb
CL-40M-20M-A 150 N·m
111 lbf·ft
202 g
.22 lb
CL-40M-25M-A 150 N·m
111 lbf·ft
214 g
.45 lb
CL-40M-40M-A 150 N·m
111 lbf·ft
233 g
.47 lb
CL-PA - LIGHTWEIGHT APPLE CORE CLAMP BLOCKS

CL-PA Clamp Blocks cross a tube perpendicular to an apple core mounted port only adapter or venturi.

  • Lightweight cross clamp design
  • Black anodized finish
  • For 25mm tube to a 19 or 20mm apple core
  • M8 Clamping Bolts
Part Number HOLDING TORQUEWEIGHT
CL-25M-19M-PA-A 150 N·m
111 lbf·ft
95 g
.33 lb
CL-25M-20M-PA-A 150 N·m
111 lbf·ft
94 g
.21 lb
CP - CENTERING PIN

CP Centering Pins are used to accurately align parts on a lower nest frame.

  • Precision machined steel pin
  • 25mm diameter
  • Mounts easily to DE-STA-CO CL or PC clamp blocks
Part Number PIN DIAMETERWEIGHT
CP-25-200 25 mm 640 g
.21 lb
PA - LIGHTWEIGHT PORT ONLY ADAPTERS

PA Port Only Adapters are designed to easily mount vacuum cups to an end effector frame.

  • Multiple vacuum cup port options available
  • Industry standard mounting capability
  • Can be used with 1/4 plugs or as a manifold for multiple cups in a series
Part Number MOUNTCUP THREADWEIGHT
CPI-PA-B112-CM 28.5 mm Ball 1.25 inch Square
31.75 mm Square
108 g
.24 lb
PA-19M-EU 19 mm A/C 3/8 G Male
1/8 G Female
75 g
.17 lb
PA-19M-NA 19 mm A/C
- -
3/8 NPT Male
1/8 NPT Female
76 g
0.17 lb
PA-20M 20 mm A/C 3/8 G Male
1/8 G Female
71 g
.16 lb
PA-32M-B 32 mm Ball 3/8 G Male
1/8 G Female
96 g
.21 lb
CPI-SGM-ASSY - CROSSBAR SPLIT SADDLE TOOLING

SGM Split saddle tooling is a nice alternative to using a full crossbar saddle. Each bar is designed with a ported air manifold, optional electric plug and built-in error-proofing pins.

  • Steel tube for increased stability
  • Ported quick-change air manifold
  • Optional electric connection
  • Standard error-proof technique
Part Number TUBE DIAMETERWEIGHTAIR & ELECTRIC OPTIONS
CPI-SGM-ASSY-BT-FL 30 mm
1.18 Inch
1986 g
4.38 lb
6 Air Ports
CPI-SGM-ASSY-BT-FL-EL 30 mm
1.18 Inch
2014 g
4.44 lb
6 Air Ports
with Electric Plug
CPI-SGM-ASSY-BT-FR 30 mm
1.18 Inch
1986 g
4.38 lb
6 Air Ports
CPI-SGM-ASSY-BT-FR-EL 30 mm
1.18 Inch
2014 g
4.44 lb
6 Air Ports
with Electric Plug
CPI-SGM-ASSY-BT-RL 30 mm
1.18 Inch
1986 g
4.38 lb
6 Air Ports
CPI-SGM-ASSY-BT-RL-EL 30 mm
1.18 Inch
2014 g
4.44 lb
6 Air Ports
with Electric Plug
CPI-SGM-ASSY-BT-RR 30 mm
1.18 Inch
1986 g
4.38 lb
6 Air Ports
CPI-SGM-ASSY-BT-RR-EL 30 mm
1.18 Inch
2014 g
4.44 lb
6 Air Ports
with Electric Plug
CPI-SGM-ASSY-FLC 30 mm
1.18 Inch
3629 g
8.00 lb
4 Air Ports
CPI-SGM-ASSY-FLC-EL 30 mm
1.18 Inch
3856 g
8.50 lb
4 Air Ports
with Electric Plug
CPI-SGM-ASSY-FRC 30 mm
1.18 Inch
3629 g
8.00 lb
4 Air Ports
CPI-SGM-ASSY-FRC-EL 30 mm
1.18 Inch
3856 g
8.50 lb
4 Air Ports
with Electric Plug
CPI-SGM-ASSY-RLC 30 mm
1.18 Inch
3629 g
8.00 lb
4 Air Ports
CPI-SGM-ASSY-RLC-EL 30 mm
1.18 Inch
3856 g
8.50 lb
4 Air Ports
with Electric Plug
CPI-SGM-ASSY-RRC 30 mm
1.18 Inch
3629 g
8.00 lb
4 Air Ports
CPI-SGM-ASSY-RRC-EL 30 mm
1.18 Inch
3856 g
8.50 lb
4 Air Ports
with Electric Plug
CPI-SGM-TH - ORIENTATION STATION RECEIVER AND PLATE

CPI-SGM-TH Orientation Station Receiver and Plate is ideal for nest stations between die operations.

  • Aluminum construction
  • Keyed plate guarantees correct tool placement
  • Mounting pattern for DE-STA-CO TCF and RJM-STS flange mounts
Part Number PLATE SIZEWEIGHT
CPI-SGM-TH-USA 80 x 150 mm 287 g
.63 lb
CPI-SGM-TH-USR-AL 150 N·m
111 lbf·ft
647 g
1.43 lb
ARV - AUTO RELEASE VENTURI VACUUM GENERATOR

DE-STA-CO's patented Auto-Release Venturi Vacuum Generator with a single air line offers users the fastest vacuum and blow-off in the industry. Vacuum levels will reach as high as 27inhg or -0.88bar at air line pressures of 60psi or 4 bar.

  • Speed to vacuum: 0.2-0.3 seconds
  • Speed to blowoff: 0.2 seconds
  • Noise level: 68dBA
  • Air consumption: vacuum = 1.4scfm or 40l/m during vacuum; blowoff = zero
Part Number MOUNTCUP THREADWEIGHT
CPI-VSA-ARVL-750-G38 19 mm A/C
No Sensor Port
3/8 G Male
1/8 G Female
104 g
.23 lb
CPI-VSA-ARVL-750-G38-VS 19 mm APPLE CORE
With Sensor Port
3/8 G Male
1/8 G Female
104 g
.23 lb
CPI-VSA-ARVL-750-U38 19 mm APPLE CORE
No Sensor Port
3/8 NPT
1/8 NPT Female
104 g
.23 lb
CPI-VSA-ARVL-750-U38-VS 19 mm A/C
With Sensor Port
3/8 NPT Male
1/8 NPT Female
104 g
.23 lb
CPI-VSA-ARVL-B32-G38 32 mm Ball
No Sensor Port
3/8 G Male
1/8 G Female
220 g
.49 lb
CPI-VSA-ARVL-B32-G38-VS 32 mm Ball
With Sensor Port
3/8 G Male
1/8 G Female
220 g
.49 lb
CPI-VSA-ARVR-000-G38 No Mount
No Sensor Port
3/8 G Male
1/8 G Female
88 g
.19 lb
CPI-VSA-ARVR-000-G38-VS aucun Mount
With Sensor Port
3/8 G Male
1/8 G Female
88 g
.19 lb
CPI-VSA-ARVR-000-U38 aucun Mount
No Sensor Port
3/8 NPT
1/8 NPT Female
88 g
.19 lb
CPI-VSA-ARVR-000-U38-VS aucun Mount
With Sensor Port
3/8 NPT
1/8 NPT Female
88 g
.19 lb
CPI-VSA-ARVR-312-G38 M8 Thread
No Sensor Port
3/8 G Male
1/8 G Female
110 g
.24 lb
CPI-VSA-ARVR-312-U38 M8 Thread
No Sensor Port
3/8 NPT Female 110 g
.24 lb
CPI-VSA-ARVR-750-G38 19 mm A/C
No Sensor Port
3/8 G Male
1/8 G Female
104 g
.23 lb
CPI-VSA-ARVR-750-G38-VS 19 mm A/C
With Sensor Port
3/8 G Male
1/8 G Female
104 g
.23 lb
CPI-VSA-ARVR-750-U38 19 mm A/C
No Sensor Port
3/8 NPT Male
1/8 NPT Female
104 g
.23 lb
CPI-VSA-ARVR-750-U38-VS 19 mm A/C
With Sensor Port
3/8 NPT Male
1/8 NPT Female
104 g
.23 lb
CPI-VSA-ARVR-B112-G38 28.5 mm Ball
No Sensor Port
3/8 G Male
1/8 G Female
122 g
.27 lb
CPI-VSA-ARVR-B112-U38 28.5 mm Ball
No Sensor Port
3/8 NPT Male
1/8 NPT Female
122 g
.27 lb
CPI-VSA-ARVR-B32-G38 32 mm Ball
No Sensor Port
3/8 G Male
1/8 G Female
220 g
.49 lb
CPI-VSA-ARVR-B32-G38-VS 32 mm Ball
With Sensor Port
3/8 G Male
1/8 G Female
220 g
.49 lb
ES - LIGHTWEIGHT SINGLE END EXTENSIONS

ES Single End Extensions clamp a Port Only Adapter or Venturi to a 25mm or 20mm tube.

  • Multiple arm lengths available
  • Mounts to 32mm ball, 19mm applecore or 20mm applecore
  • Black anodize finish
  • M8 Clamping Bolts
Part Number HOLDING TORQUEWEIGHTEXTENSION DIAMETERS
ES-19M-10E-300-A 150 N·m
111 lbf·ft
269 g
0.59 lb
19 mm A/C
1 INCH tube
ES-19M-25M-300-A 150 N·m
111 lbf·ft
250 g
.55 lb
19 mm A/C
25 mm tube
ES-20M-20M-A 150 N·m
111 lbf·ft
100 g
.22 lb
20 mm A/C
20 mm diameter
ES-20M-25M-300-A 150 N·m
111 lbf·ft
250 g
.55 lb
20 mm A/C
25 mm tube
ES-32B-25M-300-A 150 N·m
111 lbf·ft
279 g
.62 lb
32 mm Ball
25 mm tube
ES-32B-25M-600-A 150 N·m
111 lbf·ft
454 g
1.00 lb
32 mm Ball
25 mm tube
GRS - LIGHTWEIGHT CROSSBAR SADDLES

GRS Crossbar Saddles, typically used outside the USA, are compatible with 100mm square crossbar rails and are designed with standard automatic air connection.

  • Machined aircraft aluminum with removable 40mm clamp caps
  • Available with four port air connections
  • Left hand and right hand versions standard
  • Designed for 40mm tube on 230mm centers
Part Number HOLDING TORQUEWEIGHTTUBE DIAMETER
GRS-SD-40-LHS-A 400 N·m
295 lbf·ft
938 g
2.07 lb
40 mm
GRS-SD-40-NA-A 400 N·m
295 lbf·ft
535 g
1.18 lb
40 mm
GRS-SD-40-RHS-A 400 N·m
295 lbf·ft
938 g
2.07 lb
40 mm
GT - LIGHTWEIGHT GRIPPER MOUNTS

GT Gripper Mounts are used to connect sheet metal grippers to a tri-axis transfer press tool.

  • Industry standard mounting capability
  • Mounts directly to DE-STA-CO 84A2 and 84A3 sheet metal grippers
  • Black anodized finish
Part Number HOLDING TORQUEWEIGHTMOUNT
GT-BGA-A 150 N·m
111 lbf·ft
174 g
.38 lb
32 mm Ball
84A2/84A3 Gripper
GT-MC - LIGHTWEIGHT TRI-AXIS BAYONET MANIFOLD

GT-MC Tri-Axis Bayonet Manifold adapts air and electric to the tri-axis bayonet.

  • Aluminum Air Manifold
  • Mounts directly to GTA Bayonet
  • Optional electric plug
Part Number FUNCTIONWEIGHT
GT-MC-A2-A - Air Manifold 354 g
0.78 lb
GT-MC-EL-A - Electric Plug 120 g
0.26 lb
GTA - LIGHTWEIGHT TRI-AXIS BAYONET

GTA Tri-Axis Bayonet adapts tri-axis tooling to a rail receiver.

  • Aluminum construction
  • 30mm diameter post
  • Optional air and electric package available
  • Black anodized finish
Part Number HOLDING TORQUEWEIGHTPOST DIAMETER
GTA-30-150 400 N·m
295 lbf·ft
412 g
.91 lb
30 mm
GTS - TRI-AXIS TRANSFER PRESS SHOVELS

GTS Tri-axis transfer press shovels are available in left hand and right hand versions

  • Steel welded construction
  • Integrated mount for photo-eye sensor
  • 32mm ball mount
  • 80mm or 100mm sizes
Part Number SIZEWEIGHTMOUNT
GTS-100-85-100LH-A 100 x 85 x 100 mm
L H
730 g
1.61 lb
32 mm Ball
GTS-100-85-100RH-A 100 x 85 x 100 mm
R H
730 g
1.61 lb
32 mm Ball
GTS-100-85-80LH-A 100 x 85 x 100 mm
L H
656 g
1.45 lb
32 mm Ball
GTS-100-85-80RH-A 100 x 85 x 100 mm
R H
656 g
1.45 lb
32 mm Ball
LWT - LIGHTWEIGHT TUBING

LWT series aircraft grade aluminum tubing is engineered to minimize weight and deflection while providing the highest possible holding strength when used with lightweight tooling clamp components.

  • High tensile strength to weight ratio
  • Black anodized finish
  • Available in multiple diameters
Part Number DeflectionWEIGHTOUTSIDE DIAMETER
LWT-10E-1000 - SEE DATASHEET FOR CHART
- -
0.61 kg/m
0.41 lb/ft
1 INCH
- -
LWT-15E-1000 - SEE DATASHEET FOR CHART
- -
0.91 kg/m
0.61 lb/ft
1 1/2 INCH
- -
LWT-20-1000 - SEE DATASHEET
FOR CHART
0.54 kg/m
0.29 lb/ft
20 mm
LWT-25-1000 - SEE DATASHEET
FOR CHART
0.56 kg/m
0.38 lb/ft
25 mm
LWT-30-1000 - SEE DATASHEET
FOR CHART
0.69 kg/m
0.46 lb/ft
30 mm
LWT-40-1000 - SEE DATASHEET
FOR CHART
0.94 kg/m
0.63 lb/ft
40 mm
NPG - NEST GUIDES

NPG Nest Guides are used to accurately place parts on a lower nest frame.

  • Steel welded construction
  • 25mm diameter mounting post
  • Mounts easily to DE-STA-CO CL or PC clamp blocks
Part Number POST DIAMETERWEIGHT
NPG-25-200 25 mm 432 g
.95 lb
PC - LIGHTWEIGHT PARALLEL CLAMP

PC Parallel Clamps connect two tubes parallel to each other.

  • Lightweight Parallel clamp design
  • Black anodized finish
  • 25mm size available
  • M8 Clamping Bolts
Part Number HOLDING TORQUEWEIGHT
PC-25M-25M-A 150 N·m
111 lbf·ft
93 g
.21 lb
TCF - LIGHTWEIGHT FLANGE CLAMP

TCF Flange Clamp is used in conjunction with the Orientation Station Receiver and Plate to mount lower tooling between die operations.

  • 25mm diameter clamp
  • Aluminum construction
  • Black anodize finish
  • M8 Clamping Bolt
Part Number HOLDING TORQUEWEIGHTCLAMP DIAMETERS
TCF-25M-A 150 N·m
111 lbf·ft
98 g
.22 lb
25 mm
TCL-E - LIGHTWEIGHT T-CLAMP WITH REMOVABLE CAPS

TCL T-Clamps with removable caps connect two tubes perpendicular to each other in a low profile design making these T-Clamps unique for tight spaces.

  • Easily removed or adjusted with hinge clamp design
  • Black anodized finish
  • Clamps a 1-inch diameter tube with a 1 inch diameter tube
  • M8 Clamping Bolts
Part Number HOLDING TORQUEWEIGHTCLAMP DIAMETERS
TCL-10E-10E-A 260 N·m
192 lbf·ft
175 g
0.39 lb
1 INCH
1 INCH tube
TCL-32B - LIGHTWEIGHT 32B T-CLAMP WITH REMOVABLE CAPS

TCL 32B T-Clamps with removable caps connects a tube to a 32mm ball mount.

  • Easily removed or adjusted with hinge clamp design
  • Black anodized finish
  • Clamps a 20 or 25mm tube with a 32mm ball
  • M8 Clamping Bolts
Part Number HOLDING TORQUEWEIGHTCLAMP DIAMETERS
TCL-20M-32B-A 150 N·m
111 lbf·ft
128 g
.28 lb
20 mm
32 mm Ball
TCL-25M-32B-A 150 N·m
111 lbf·ft
156 g
.34 lb
25 mm
32 mm Ball
TCL - LIGHTWEIGHT T-CLAMP WITH REMOVABLE CAPS

TCL T-Clamps with removable caps connect two tubes perpendicular to each other in a low profile design making these T-Clamps unique for tight spaces.

  • Easily removed or adjusted with hinge clamp design
  • Black anodized finish
  • Clamps 40 & 30mm tubes with 25 & 20mm diameters
  • M8 Clamping Bolts
Part Number HOLDING TORQUEWEIGHTCLAMP DIAMETERS
TCL-30M-25M-A 150 N·m
111 lbf·ft
270 g
.6 lb
30 mm
25 mm
TCL-40M-20M-A 150 N·m
111 lbf·ft
145 g
.32 lb
40 mm
20 mm
TCL-40M-25M-A 260 N·m
192 lbf·ft
154 g
.34 lb
40 mm
25 mm
TCL-32B-90 - LIGHTWEIGHT 90 DEGREE T-CLAMP WITH REMOVABLE CAPS

TCL 90 degree T-Clamps with removable caps connects a tube to a 32mm ball mount at a 90 degree angle.

  • Easily removed or adjusted with hinge clamp design
  • Black anodized finish
  • Clamps a 25mm tube with a 32mm ball
  • M8 Clamping Bolts
Part Number HOLDING TORQUEWEIGHTCLAMP DIAMETERS
TCL-32B-25M-90-A 150 N·m
111 lbf·ft
145 g
.32 lb
32 mm Ball
25 mm
TCL-A - LIGHTWEIGHT ANGLE T-CLAMP WITH REMOVABLE CAPS

TCL Angle T-Clamps with removable caps connect two tubes, one straight and one angled, to each other in a low profile design making these T-Clamps unique for tight spaces.

  • Easily removed or adjusted with hinge clamp design
  • Black anodized finish
  • Clamps 40mm tubes with 25 & 20mm diameters
  • M8 Clamping Bolts
Part Number HOLDING TORQUEWEIGHTCLAMP DIAMETERS
TCL-40M-20M-30-L 150 N·m
111 lbf·ft
209 g
.46 lb
40 mm
20 mm
TCL-40M-20M-30-R 150 N·m
111 lbf·ft
209 g
.46 lb
40 mm
20 mm
TCL-40M-20M-45-L 150 N·m
111 lbf·ft
209 g
.46 lb
40 mm
20 mm
TCL-40M-20M-45-R 150 N·m
111 lbf·ft
209 g
.46 lb
40 mm
20 mm
TCL-40M-25M-30-L 150 N·m
111 lbf·ft
217 g
.48 lb
40 mm
25 mm
TCL-40M-25M-30-R 150 N·m
111 lbf·ft
217 g
.48 lb
40 mm
25 mm
TCL-40M-25M-45-L 150 N·m
111 lbf·ft
217 g
.48 lb
40 mm
25 mm
TCL-40M-25M-45-R 150 N·m
111 lbf·ft
217 g
.48 lb
40 mm
25 mm
TCL-BALL - LIGHTWEIGHT BALL T-CLAMP WITH REMOVABLE CAPS

TCL Ball T-Clamps with removable caps connect a tube to a spherical ball. Use in combination with TCL-32B T-Clamps.

  • Easily removed or adjusted with hinge clamp design
  • Black anodized finish
  • Clamps 40mm tube with spherical 32mm ball
  • M8 Clamping Bolts
Part Number HOLDING TORQUEWEIGHTCLAMP DIAMETERS
TCL-40M-32B-A 150 N·m
111 lbf·ft
149 g
.33 lb
40 mm
32 mm Ball
TPA - LIGHTWEIGHT TRANSFER PRESS ADAPTERS

TPA Transfer Press Adapters mount directly to removable tri-axis transfer press rail extrusions.

  • Modular lightweight aluminum construction
  • Black anodized finish
  • Clamp to 25mm diameter tubing
  • M8 Clamping Bolts
Part Number HOLDING TORQUEWEIGHT
TPA-25-25-35-LWT-A 150 N·m
111 lbf·ft
498 g
1.10 lb
TPA-25-25-65-LWT-A 150 N·m
111 lbf·ft
647 g
1.43 lb
TPA-25-35-LWT-A 150 N·m
111 lbf·ft
249 g
.55 lb
TPA-25-65-LWT-A 150 N·m
111 lbf·ft
327 g
.72 lb
Windsor 519.256.2331
Toronto 1.800.263.5211
Burlington 905.335.1727
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